Search results for "injection molding"

No-Flow Temperature in Injection Molding Simulation

2010

Most injection molding simulation packages use the no-flow temperature (NFT) as a means of determining whether the polymer flows or is solid. The NFT is not well defined, and a standard method for measuring it does not exist. A sensitivity analysis of the filling stage has been carried out with two different packages [VISI Flow (Vero Software Limited, Gloucestershire, UK) and Moldflow (Autodesk, Inc., San Rafael, CA)] to estimate the influence of the NFT on the main processing parameters. The NFT has a large influence on the thickness of the frozen layer, but it does not appreciably affect the filling pressure. Because the NFT affects the frozen layer, an effect on the estimation of shrinka…

El futuro de los plásticos o los plásticos del futuro

2020

espanolEn los ultimos tiempos politicos, activistas ambientales, periodistas y otros lideres de opinion han dirigido sus armas contra los plasticos. Este mal concepto nace como resultado de los cambios en el entorno como consecuencia de la utilizacion de nuevas fuentes de energia, tanto nuclear como la de combustibles fosiles y el desarrollo de la industria petroquimica en especial la de los plasticos que se da a partir del descubrimiento del petroleo. Sin embargo y a pesar de las consideraciones ambientales el plastico ha construido nuestro mundo hasta el punto en que hoy es dificil imaginar nuestra vida sin el. Muchos disenadores han sostenido desde mediados del siglo XX, que los articulo…

Characterization of a fiber reinforced semirigid liquid crystalline polymer

1997

In this work, samples of a semirigid Liquid crystalline polymer reinforced with carbon and glass fibers has been characterized. Semirigid liquid crystalline polymers (LCPs) show some advantages with respect to rigid LCPs: in particular lower processing temperatures, and better compatibility with flexible thermoplastics, but also some disadvantages: lower mechanical properties and poor thermomechanical resistance. Both properties can be improved by adding inorganic fillers. Although elastic modulus and tensile strength of the glass fiber filled LCP improve remarkably with increasing the filler content, the same properties for the carbon fiber-filled samples do not increase with increasing ti…

Indentation test as a tool for monitoring the solidification process during injection molding

2003

An inline method for monitoring the solidi-fication process during the injection molding of semicrystalline polymers is demonstrated. The method has been applied to various poly(ethylene terephthalate) (PET) and poly(buthylene terephthalate) (PBT) samples. The technique is based on a simple device by which an additional ejector pin is pushed onto the injection-molded part with a fixed force at different times during the solidification phase while the mold remains closed. The residual deformation (the so-called indentation depth) due to the applied load is measured offline after ejection. By the performance of indentation at different times during the cooling phase, an indentation depth prof…

The role of crystalline, mobile amorphous and rigid amorphous fractions in the performance of recycled poly (ethylene terephthalate) (PET)

2012

[EN] The action of thermo-mechanical degradation induced by mechanical recycling of poly(ethylene terephthalate) was simulated by successive injection moulding cycles. Degradation reactions provoked chain scissions and a reduction in molar mass mainly driven by the reduction of diethyleneglycol to ethylene glycol units in the flexible domain of the PET backbone, and the formation of -OH terminated species with shorter chain length. The consequent microstructural changes were quantified taking into account a three-fraction model involving crystalline, mobile amorphous (MAF) and rigid amorphous fractions (RAF). A remarkable increase of RAF, to a detriment of MAF was observed, while the percen…

The continuous cooling transformation (CCT) as a flexible tool to investigate polymer crystallization under processing conditions

2009

An experimental route for investigating polymer crystallization over a wide range of cooling rates (from 0.01 to 1000◦C/s) and pressures (from 0.1 to 40 MPa) is illustrated, using a method that recalls the approach adopted in metallurgy for studying structure development in metals. Two types of experimental setup were used, namely an apparatus for fast cooling of thin films (100–200 μm thick) at various cooling rates under atmospheric pressure and a device (based on a on-purpose modified injection molding machine) for quenching massive samples (about 1–2 cm3) under hydrostatic pressure fields. In both cases, ex situ characterization experiments were carried out to probe the resulting struct…

Compression and injection molding of recycled polyethylene for greenhouses in presence of the natural fibres

2003

Effects of filler type and mixing method on the physical properties of a reinforced semirigid liquid crystal polymer

1996

Semirigid liquid crystalline polymers (LCPs) show some advantages with respect to rigid LCP: in particular lower processing temperatures, better compatibility with flexible thermoplastics, but also some disadvantages. Thermal resistance of rigid LCPs is much better and the maximum working temperature is, in general, very high. The thermomechanical properties can be improved by adding inorganic fillers. In this work processing, mechanical and thermomechanical properties of a filled semirigid liquid crystal copolyester are reported. Several inorganic fillers have been used in order to put in evidence the influence of shape and dimensions of the particles on the properties of the filled materi…

Automated Uncertainty Quantification Through Information Fusion in Manufacturing Processes

2017

International audience; Evaluation of key performance indicators (KPIs) such as energy consumption is essential for decision-making during the design and operation of smart manufacturing systems. The measurements of KPIs are strongly affected by several uncertainty sources such as input material uncertainty, the inherent variability in the manufacturing process, model uncertainty, and the uncertainty in the sensor measurements of operational data. A comprehensive understanding of the uncertainty sources and their effect on the KPIs is required to make the manufacturing processes more efficient. Towards this objective, this paper proposed an automated methodology to generate a hierarchical B…

Injection Molding and Mechanical Properties of Bio-Based Polymer Nanocomposites

2018

The use of biodegradable/bio-based polymers is of great importance in addressing several issues related to environmental protection, public health, and new, stricter legislation. Yet some applications require improved properties (such as barrier or mechanical properties), suggesting the use of nanosized fillers in order to obtain bio-based polymer nanocomposites. In this work, bionanocomposites based on two different biodegradable polymers (coming from the Bioflex and MaterBi families) and two different nanosized fillers (organo-modified clay and hydrophobic-coated precipitated calcium carbonate) were prepared and compared with traditional nanocomposites with high-density polyethylene (HDPE…